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The Unstoppable Plant: How Marico's Kerala Factory Thrived Through Lockdown with a Revolutionary HR Strategy

  • Nishadil
  • August 23, 2025
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  • 3 minutes read
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The Unstoppable Plant: How Marico's Kerala Factory Thrived Through Lockdown with a Revolutionary HR Strategy

In the tumultuous early days of the COVID-19 pandemic, as nations grappled with unprecedented lockdowns and industries faced a catastrophic halt, one plant in Kanjikode, Kerala, defied the odds. Marico's manufacturing unit, a crucial cog in the FMCG giant's operations, continued to hum with activity, producing essential goods when supply chains everywhere else lay fractured.

This remarkable feat wasn't a stroke of luck, but the brilliant outcome of an HR strategy so empathetic and forward-thinking, it seemed almost 'bizarre' – yet it worked wonders.

The year was 2020, and the world was plunged into uncertainty. With the announcement of a nationwide lockdown, a mass exodus of migrant workers began, as fear, lack of support, and the desperate urge to return home gripped millions.

Businesses shuttered, and production lines fell silent. Marico, however, saw the impending crisis not just as a logistical nightmare, but as a profound human challenge. Their Kanjikode plant relied heavily on around 150 migrant workers, predominantly from states like Odisha, Bihar, and West Bengal – the very demographic most vulnerable to the lockdown's harsh realities.

Instead of merely hoping for the best or succumbing to the inevitable, Marico's leadership, spearheaded by their CHRO Amit Prakash, anticipated the storm.

Their 'bizarre' yet ingenious solution? To create a self-contained 'bubble' for their migrant workforce within and around the plant premises. This wasn't just about providing basic necessities; it was about fostering an environment of absolute security, dignity, and belonging.

From the outset, the focus was holistic.

Workers were offered safe, comfortable accommodation, often within the factory compound or nearby facilities. But Marico went beyond shelter; they meticulously curated a living experience that addressed every facet of well-being. Food, often a major concern for migrant workers, was not only plentiful but also tailored to their regional preferences, ensuring a taste of home.

Robust medical facilities were set up, with regular health check-ups and immediate care, allaying fears of the rampant virus.

Recognizing the psychological toll of isolation and uncertainty, Marico ensured ample recreational activities. From TV rooms and carrom boards to impromptu cricket and football matches, workers had avenues to relax, socialize, and de-stress.

Perhaps most crucially, Marico tackled the looming financial and familial anxieties head-on. Salaries were not just paid on time, but guaranteed, removing a massive burden. Understanding the deep concern for families back home, the company actively facilitated communication, providing access to phones and internet, bridging the vast distances created by the lockdown.

This deep investment in employee welfare paid off in spades.

The plant didn't just operate; it thrived. The workers, feeling genuinely valued and secure, displayed an extraordinary level of commitment. They willingly worked extended 12-hour shifts for three consecutive months, without a single complaint, their dedication unwavering. The Kanjikode plant became a beacon of resilience, maintaining uninterrupted production and, remarkably, reporting zero COVID-19 cases within its bubble.

This proactive, people-first approach transformed anxiety into loyalty, and fear into unparalleled productivity.

Marico’s experience in Kanjikode stands as a powerful testament to the fact that HR is far more than policies and payrolls. It's about empathy, trust, and understanding the human element at the core of every business.

In a crisis, the companies that prioritize the comprehensive well-being of their people, treating them not just as employees but as integral members of a shared community, are the ones that not only survive but emerge stronger, leaving an indelible mark of corporate wisdom and compassion.

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